What Is CNC Machining? Working Principles, Capabilities & More
To put it briefly,CNC machining is a technique for fabricating metal in which the manufacturing machinery is operated by written code. The code controls every aspect of the operation, including spindle speed, RPMs, and the movement of the part and cutting head.
The process of subtractive fabrication is used in CNC machining services. This is the opposite of additive manufacturing, such as 3D printing, in that material is removed during the production process.
In modern CNC systems, the design of a mechanical part and its manufacturing program are highly automated. The part's mechanical dimensions are defined using CAD software and then translated into manufacturing directives by CAM software. The resulting directives are transformed into the specific commands necessary for a particular machine to produce the component and then are loaded into the CNC machine.
Table of Contents hide
I Background
II How Do CNC Machines Work?
III G-Code vs M-Code
IV What Is CNC Machining?
V Types of CNC Machines
VI What Can CNC Machining Make?
The History of CNC Machines
Time-saving measures resulted in more research and development work being done in the field. It didn't take long for the first CNC programming languages to become available. Over time, CNC became more dominant than NC, mostly as a result of falling computer prices.
How Do CNC Machines Work?
Modern CNC machines have complete automation. All they require are digital files containing tooling and cutting trajectory instructions.
Many tools are needed for design or machining processes in order to produce a given part. Digital tool libraries that communicate with the actual machine can be created by machinists. These machines are manufacturing workhorses because they can change tooling automatically in response to digital instructions.
The first step in the CNC machining process is to design the parts using CAD software. The final part's required dimensions and characteristics are determined by the 3D model.
The flow can continue in the same programs because some of these come in CAD-CAM packages. If not, CAD models are input into specialized CAM software. It is not required to translate files if CAD and CAM are part of the same product family. If not, importation of the CAD files is required.
Software known as computer-aided manufacturing, or CAM, sets up the model for the entire fabrication procedure. It starts by looking for mistakes in the model. After that, a CNC program is made to fabricate the actual part.
Essentially, the program is a collection of coordinates that directs the cutting head while it is being manufactured.
Selecting the appropriate parameters is the third step. These include things like voltage, RPMs, and cutting speed. The part's geometry and the equipment and machinery that are available determine the configuration.
Finally, nesting is determined by the software. Nesting is the arrangement and orientation of components in relation to the raw material. The goal is to use as much material as possible.
After that, all of this data is converted into M- and G-codes, which are understood by the machinery.
When To Use Centrifugal Casting
Symmetrical shapes
Sand casting material properties are inadequate
Centerline shrink is an issue using other casting processes
Limited I.D. features
Large parts of up to 135,000 lbs. (61,235 kg) or more are needed
Net-shaping: more precise O.D. detail and lower machining costs are desired
Background
CNC stands for computer numerical control. The evolution towards the current state began with NC, or numerical control only.
In the 1940s and 1950s, the first NC machines were constructed. These devices are modified versions of existing tools.
Motors responded to data sent to them through punched tape by moving. The code had to be manually punched into data cards.
In the 1950s, the first steps toward CNC machining were made. Initially, the MIT computers were set up to produce the punched tape according to the inputs. This led to a reduction in one instance of the card production time for a milling job from eight hours to fifteen minutes.